Overall equipment efficiency is used to measure the standard loss within a production process. It is quite a simple but powerful tool that helps to obtain information about what actually happens in the whole procedure in a wide range of industries. It is not only an indicator but it also helps to process the production system. It is really important to have a goal that can improve the production process.
The Effectiveness
OEE is the product of three-factor that includes equipment availability, equipment performance, and equipment quality rate. Overall Equipment Efficiency is the availability of the actual time of the process that is scheduled when time. It refers to the machine being available for production when it is scheduled according to the time. It impacts the whole production line and it also decides when the machine will be available for the production process. The time of availability also decides and includes setups, changeovers, cleanup, and preventive measures that can also decrease production.
The Performance
Overall efficiency effectiveness performance is the speed at which the equipment is running. The performance accounts for the period where the machines are running at reduced rates. It may also include reduced speeds, minor stoppages and a low-performance rate also reflects speed losses. If there is a low-performance rate, it also reflects speed losses.
The Quality
Overall equipment efficiency is the measure of the wasted producing parts that fail to meet the standard of quality. It is the amount of good product with the total amount of products that are produced. If there is a low-quality rate, it reflects different losses. It also means that the equipment is producing the product that does not meet the quality that had to be achieved in the production process. Quality maintenance is quite important when it comes to a production line of products.
Applying OEE
In order to calculate equipment, you should not only calculate overall equipment efficiency but also the entire production line. It is physically divided and within across the whole company. The improvements can be effectively achieved through a planned approach. It requires proper monitoring and gathering of information that can be utilized. There are many companies that use overall equipment efficiency as a useful tool for making critical business decisions. There are many important parts of a business that includes new production equipment, which plans to ship orders to, whether some orders should be accepted at all. The definition of overall equipment efficiency is different from the simple calculation of each production cycle.
Effect On Production
In order to utilize overall equipment effectiveness, it becomes a crucial element for any serious commitment. It shows how improvements done in changeovers, quality and reliability. It is the indicator of assessing production along it helps you to understand and gives a realistic performance improvement. The objective is really simple and works as a good measurement tool for obtaining information. The objective of overall equipment effectiveness is to be simple but can be used as a useful measuring tool. Obtaining information is really important for any production process which can turn out to be an important criterion for any company to perform and improve in their line of business.
Overview
OEE can also be given a definition of something that is universally accepted as a set of metrics that can bring clear focus for manufacturing Enterprises. It can be considered to be the best practice that can provide you with key indicators of progress. It is used as a top-level calculator for its capacity and utilization. By using this one can definitely enjoy attainment of critical objectives. It helps you with an optimized competitive position along with maximizing the utilization of capital. Since it puts emphasis on the underlying issues that limits performance, it can become quite useful as a measurement technique for any production process.
Calculation
The calculation of OEE is to understand how much time of plant is in continuous operation and the time it takes to get ready for manufacturing activities. Performance is very important as it decides the efficiency of the machine and operator. There are certain parameters inside the calculation of overall efficiency. You need to divide it into measurable terms like quality, availability and performance. It definitely helps you to understand. The configuration can be applied to the whole production process or even to a single department of any industry. The OEE should always be calculated so that it helps to improve the efforts of the business and also give decisions that might be helpful.
